Two Star Industries (Pvt) Ltd

Two Star Industries (Private) Limited stands as a cornerstone of Pakistan's sugar sector, operating from its expansive facility on Rajana Road in Kamalia, District Toba Tek Singh. Founded in 1976 under the name Kamalia Sugar Mills Limited, the company has evolved over nearly five decades into one of the most technologically advanced and efficient sugar producers in Punjab. The mill benefits from its strategic location in the agricultural heartland, surrounded by some of the country's most productive sugarcane-growing areas. This proximity ensures a steady supply of high-quality cane, which, combined with continuous investment in modern machinery, allows the facility to consistently rank among the top five mills in Punjab for sucrose recovery. During the peak crushing season, the operation becomes a hub of relentless activity, running 24 hours a day and providing direct employment to approximately 1,900 people, making it a vital economic engine for Kamalia and the surrounding communities. The company's influence extends far beyond the factory gates, contributing significantly to the national sugar supply chain while also serving discerning international markets with exports that have reached destinations across Central Asia, Dubai, and Africa.

From its initial days as a single-mill operation, Two Star Industries has undergone a remarkable transformation. Today, the facility harnesses the power of twin mill and process houses, boasting an aggregated crushing capacity that has been enhanced to a formidable 19,000 metric tons per day. This dual-line configuration provides not just immense throughput but also operational resilience and flexibility. The production process is a meticulously orchestrated sequence, beginning with the precise weighing and analysis of incoming cane. Advanced juice extraction techniques maximize yield, followed by a sophisticated purification stage using a carbonation process in the refinery, which is built with the latest technology to process raw sugar into a spectrum of refined products meeting exacting standards. The liquid is then clarified, concentrated through evaporation, crystallized under strictly controlled conditions, and finally separated, dried, and packaged. Every stage is governed by the company's certified Quality Management System and is subject to rigorous laboratory testing, ensuring that the final product routinely meets or exceeds international purity and granulation specifications. This deep-seated commitment to quality is formalized through prestigious certifications, including ISO 9001:2015, FSSC 22000 for food safety, and Halal certification, providing uncompromising assurance to corporate clients, institutional buyers, and domestic consumers alike.

Core Products and Supply Reach

The product portfolio of Two Star Industries is carefully graded to serve a diverse clientele. The company produces premium white refined sugar that is the backbone of Pakistan's retail market, found in households across the nation. Beyond retail, specific granular grades are manufactured for a host of industrial applications, supplying the critical ingredient to major players in the beverage, confectionery, baking, and dairy sectors. The company's corporate clientele is a testament to its standing, having delivered sugar on a regular basis to prominent names including Habib-Metro Cash & Carry across its 11 stores, Volka Foods, Pakistan Fruit Juice, S.M Foods, Aiman Foods, Prime Corporations, Giggly Foods, Merit Bread, Fauji Foods, Hedayat Foods, and Cakes & Bakes. This extensive network underscores the trust placed in Two Star's consistency, purity, and supply reliability. The company's export capabilities are equally robust; having exported over 118,000 metric tons in a recent season alone, its product quality is validated on the global stage, reaching shelves and factories in Central Asian Republics, the Middle East, and various African countries, thereby generating valuable foreign exchange for Pakistan.

Integrated Manufacturing and Infrastructure

The Kamalia site is a self-contained industrial ecosystem designed for efficiency and sustainability. The twin milling and processing lines are supported by an extensive, purpose-built internal railing system for the seamless transportation of bagasse—the fibrous byproduct of cane crushing. This logistical innovation eliminates bottlenecks and feeds the powerhouse, where high-efficiency boilers combust the bagasse to generate steam. This steam is not a single stream but a sophisticated network of multiple pressure lines, which drive a set of turbines coupled to generators. This cogeneration setup produces a substantial portion of the facility's electricity, significantly reducing reliance on the national grid and minimizing the plant's carbon footprint. The refinery itself stands as a separate, technologically advanced unit employing the carbonation process for raw sugar purification, ensuring crystal-clear final products. Supporting this core production are expansive raw material handling yards, covered storage silos for refined sugar, and a modern packaging hall equipped for both bulk and consumer-ready packs, ensuring that the high quality achieved in manufacturing is preserved until the product reaches the end user.

Commitment to Operational Excellence and Safety

Operational excellence at Two Star Industries is not an abstract goal but a daily practice ingrained through its certifications and core values. The ISO 9001:2015 quality management system provides the framework for every procedural document, checklist, and audit cycle. The FSSC 22000 certification, a rigorous global food safety standard, dictates a hygienically designed and operated environment that extends from pest control and personnel hygiene to rigorous traceability and allergen management. The company’s internal culture is built upon six explicitly defined values: Integrity guarantees transparent dealings with all stakeholders; Teamwork fosters cross-departmental collaboration to solve complex production challenges; Health and Safety is a non-negotiable priority, with comprehensive protocols to protect the 1,900 seasonal workers around heavy machinery and high-temperature processes; Sustainability drives the environmental stewardship visible in the bagasse cogeneration and effluent management systems; Customer Satisfaction is the ultimate measure of success, reflected in long-standing relationships with industrial buyers; and Respect for Individuals creates a workplace where every employee's contribution is valued. Regular training, emergency drills, and continuous improvement reviews ensure that these values are not merely displayed on posters but are actively lived on the factory floor.

Strategic Location and Economic Impact

Situated along Rajana Road in the Tehsil of Kamalia, District Toba Tek Singh, the mill is deeply woven into the socio-economic fabric of central Punjab. The address—Twostar Industries Kamalia, 36380, Pakistan—marks a destination that becomes the busiest site in the region during the November-to-March crushing window. The facility’s presence creates a vast multiplier effect; thousands of indirect jobs are generated in harvesting, cane transport logistics, mechanical workshops, and ancillary service providers. For local farmers, the mill is a critical partner, offering a guaranteed market for their sugarcane harvest and often providing agronomic support to improve cane yields and sugar content. The company’s consistent performance in high sucrose recovery directly benefits growers through better pricing. Moreover, Two Star Industries' civic footprint includes supporting local community initiatives, educational development, and healthcare access as part of its corporate social responsibility, strengthening a bond of mutual prosperity that has lasted for generations.

Customer Partnerships and Market Trust

A key differentiator for Two Star Industries is its consultative approach to customer relationships. Rather than a simple transactional model, the company strives to be a strategic ingredient partner for its industrial clients. The technical team works closely with quality assurance departments of food and beverage manufacturers to match sugar specifications precisely to their unique production processes, whether for a clear syrup in a soft drink, consistent browning in a bakery item, or stable crystallization in a confectionery. This dedication has yielded enduring commercial partnerships and a dependable supply-chain integration that clients depend on for their own manufacturing schedules. The company actively seeks feedback and uses it to drive the